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Product Introduction

BR-M07G flexible fixture (universal combination)

Overview:
Flexible fixtures are machine tool fixtures based on modular fixtures that can be applied to different machine tools, different products, or different specifications and models of the same product. They are composed of a set of pre manufactured series and standardized components with different shapes, sizes, specifications, and functions. Flexible fixture components have good interchangeability, high precision, and wear resistance. According to the processing requirements of different machine tools and parts, some components in the matching system can be selected and assembled into the required fixtures.
Flexible fixture components are divided into three series based on their structural characteristics and usage: slot series fixture components, hole series fixture components, and smooth series fixture components.
The hole series fixture components are divided into two models: large components (M16 series) and medium-sized components (M12 series). Positioning aperture of large components φ  16H6. There are two types of threads, M16 and M16 x 1.5. The positioning holes and threaded holes are spaced apart, with a hole spacing of 50mm. The dimensional tolerance from the center of the positioning hole to the positioning reference plane is ± 0.015mm. Positioning aperture of medium-sized components φ 16H6, thread M12x 1.5, with a threaded hole designed at the center of the positioning hole. The positioning hole and the threaded hole are concentric, and the positioning hole and the threaded hole are spaced apart, with a hole spacing of 30mm. According to the heat treatment status, the hole series fixture components are divided into ordinary hole series and hard surface hole series components. The main components of the ordinary hole system are quenched and tempered with high-quality medium carbon alloy steel, while the main components of the hard surface hole system are manufactured with high-quality low-carbon alloy steel. After carburization and quenching, the surface hardness of the components is HRC58-64 The internal hardness is around HRC35, ensuring that the components have sufficient strength, toughness, high wear resistance, and stability in shape and size: the positioning sleeve and positioning pin are made of tool steel T8A.
The main dimensional accuracy of flexible fixture components is IS06-7 level, and the parallelism and perpendicularity between the main working surfaces and between the working surface and the positioning surface of the components are in accordance with level 4 in GB1184. The roughness Ra value of the working surface and positioning surface is 0.4 or 0.8.
The positioning structure dimensions and connection dimensions of the basic components of the flexible fixture and the machine tool support plate are designed and manufactured according to the international standard IS08526-1 for machine tool support plates. If the user's machine tool pallet does not comply with IS08526-1, we can design and manufacture it specifically according to the user's actual situation to meet their usage requirements.
Flexible fixture components can be repeatedly reused through assembly, use, decomposition, and reassembly. Compared with specialized fixtures, flexible fixture components have significant technical and economic benefits: they can save 90% of fixture design and manufacturing time; Shorten production preparation cycle by 85%; Save 95% of metal materials: reduce production costs by 80%, and use flexible fixtures to recover all investment in a short period of time.

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Collaboration process
  • Selected model

  • Confirm requirements

  • Signing contracts

  • Customized production

  • Timely delivery

  • Ready for after-sales service

Company advantages
  • Service life up to 10 years

    Supported by 28 patented technologies and 30 years of technological precipitation, the product quality is guaranteed by using precision honing steel pipes, imported Taiwan Dingji or Japanese seals, electroplated shafts, and whole 45 # steel CNC turning and milling to produce parts. The product has a service life of more than 10 years and a stable performance of 99.2%, ensuring normal use by enterprises.

    Guaranteed quality
  • Adopting ERP production process, the fastest delivery time is 1 day

    7 * 12h rapid response, 10 minute solution, 1 hour drawing, 8s standardized production process, standard production process, the fastest delivery on the same day, without delaying your production, helping you deliver on time.

    Fast product delivery
  • Customizable production of 10S samples according to the diagram

    Customized products according to your needs, including size, materials, and other details, and support for non-standard customization; We can conduct on-site surveys, provide product technical solutions, and provide one-stop research and development, customized production to meet your various needs and save costs.

    Customizable
  • 1 year free replacement for quality issues, lifelong after-sales service

    The product comes with a one-year free replacement, lifelong after-sales service, 7 * 24-hour technical support, 1-on-1 technical training, regular follow-up visits, and irregular on-site maintenance to ensure the stable and efficient operation of the product and assist production.

    Good after-sales service

Company Introduction

  Jiangsu Bairui Education Equipment Co., Ltd. is a production, research and development sales base established and constructed by Shanghai Bairui Education Equipment Group in Suqian City, Jiangsu Province in December 2016. According to the group's requirements, it aims for practical training and is a technology-based enterprise that integrates professional research and development, manufacturing, and sales. Dedicated to the production and sales of specialized products in the fields of intelligent flexible automation, robot cooperation, hydraulic and pneumatic, mold design and manufacturing, mechanical innovation design, and mechanical processing manufacturing in the mechanical majors of undergraduate, vocational, and technician colleges in higher education institutions. Bairui Education Instrument, an enterprise that has obtained national high-tech certification, is located in the dynamic Yangtze River Delta, relying on the Shanghai R&D center. Its production and sales factory is located in Suqian City, Jiangsu Province. It has favorable conditions such as a good investment and financing environment, strong scientific research capabilities, advanced manufacturing technology, strong manufacturing capabilities, convenient transportation, and beautiful ecology. The company covers an area of over 30000 square meters in production and office, with advanced complete processing equipment and complete product testing processes. The company has set up R&D Technology Department, Marketing Department, Work Safety Department, Finance Department, Logistics Supply Department and science and technology research team. The humanized management system is perfect, the supervision mechanism is perfect, and the ISO9001:2015 international quality management system has been operating in a standardized and strict manner for many years. The company has passed the OHSAS18001:2007 occupational health and safety management system certification, ISO14001:2015 environmental management system certification, and passed the GB/T29490-2013 intellectual property management system certification in 2020. It has been rated as: excellent supplier of government procurement, China's independent innovation brand, China's key recommended enterprise in the teaching equipment industry, excellent enterprise in the teaching equipment industry in China, national energy-saving and environmental protection products, and exemplary organization of after-sales service in the education equipment industry for many consecutive years; Obtained AAA level demonstration unit for honest operation, AAA level contract abiding and trustworthy enterprise, AAA level credit rating enterprise, AAA level credit enterprise, National 315 Integrity Enterprise, Top 100 Enterprises in the Industry, National Quality Trustworthy Product, and National Authoritative Testing Quality Qualified Product Certificate. The research team of Jiangsu Bairui Education Instrument has been committed to product improvement and innovation for a long time. They have developed nine series of nearly a hundred stable and advanced science and engineering teaching and training experimental equipment, making our company's basic practical and innovative technology products have a clear advantage in peer competition!

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